The Rushford Report Archives

Manufacturing Miseries in the Heartland

November, 2003: Cover Story

By Greg Rushford

Published in the Rushford Report


 

PEORIA, Ill.—-My old hometown — a pleasant city of 113,000 along the bluffs overlooking the Illinois River, half-way between Chicago and St. Louis — remains a model of the benefits of globalization. The giant Caterpillar Inc., one of the nation’s largest exporters, is headquartered here. Bradley University has long been a pioneer in international studies.  Peoria’s leading seafood entrepreneur, Jim Dixon, puts wonderful things on dinner tables here: salmon from Chile, tiger prawns from Thailand, crabmeat from the Philippines — foreign delights that we never had when I grew up here more than a half-century ago. Much more recently, Maui Jim sunglasses picked Peoria as its world headquarters in the mid-1990s, in part because the area’s schools have traditionally produced a talented workforce. I came here last month to speak to the Peoria Area World Affairs Council, a well-traveled group of business, community, and educational leaders who have a sophisticated understanding of the global marketplace. This isn’t Podunk, and hasn’t been for years.     

            But while free trade still plays in Peoria, the city’s competitive advantages have been taking hard hits in recent years. Its once-proud public schools are in serious decline. About 20 percent of the city’s high school students fail to graduate. Overall, Peoria schools are below the Illinois average in reading, writing, math, and science. Moreover, for various reasons — including white flight to the suburbs, lack of decent interstate highway connections to Chicago and Kansas City, and anti-growth policies that have at times been pursued by the city government — Peoria’s population growth has been basically stagnant for more than a decade (while Illinois has grown by nearly nine percent). Peoria’s Republican congressman, Rep. Ray LaHood, has supported steel tariffs that have hurt local businesses by driving up their costs of doing business. 

            Meanwhile, political support for open markets has plummeted throughout Illinois and neighboring heartland industrial states that also have important electoral votes. Nationally, more than 2.7 million U.S. manufacturing jobs have disappeared in the last three years.  Illinois has lost more than 143,000 jobs since July 2000. Rockford , in northern Illinois, has an unemployment rate of 11.3 percent. In Galesburg, a friendly prairie town of 34,000 just forty miles from Peoria, Ross Perot’s giant sucking sound about the dangers of Nafta is no joke. Maytag Appliances, Galesburg’s largest manufacturer, is closing its sprawling refrigerator plant and moving some 1,600 jobs to Reynosa, Mexico.   Galesburg’s loss has sent tremors throughout the heartland, where people wonder how they will ever compete with low-wage countries like Mexico,  India, or China.

            Politically speaking, it doesn’t matter much that the Federal Reserve Bank of Chicago has carefully analyzed the effect of Midwest manufacturing and trade with China, concluding that Chinese imports have benefited the U.S. economy (for details, see the Publius column at page two). The Fed study is solid economics — but, alas, fear is in the air that isn’t easily dispelled with careful reason.

 

Moving to Mexico

It is perfectly natural that Maytag — like its competitors, General Electric and Whirlpool — operates in places like Mexico and China , or wherever it makes sound business sense to do so. As Timothy Appel observed in the Wall Street Journal last month, “Maytag’s biggest import threat is, ironically, its domestic rivals.”

            But don’t try telling

anyone in Galesburg that. The loss of Maytag is simply devastating to this little town, and wrenching for its workers.  It could be that the biggest source of income in Galesburg will soon be Social Security checks, one local resident told me. “I’d be happy to move to Mexico and work for $6.50 a day,” cracked another former Maytag employee I met. “But my Spanish isn’t all that good.”

            Dave Bevard, the president of the Machinists Union Local Lodge 2063 in Galesburg, says he will join other IAM members who will participate in a March to Miami rally later this month to protest the proposed Free Trade Area of the Americas. “This is a simple matter of greed,” Bevard says of Maytag’s decision to move jobs to Mexico. “We were loyal to Maytag, but Maytag has decided to abandon American workers.” Bevard is particularly angry when he recalls the millions of dollars that the citizens of Galesburg have channeled from their own pockets to Maytag in recent years, by voting to pay a 1/4 penny sales tax to subsidize the company’s operations. The tax is set to expire in December, 2004, ironically at the very time that Maytag will have closed its Galesburg plant for good. 

            [Even in Reynosa, Mexico, which has snatched the Maytag refrigeration plant away from Galesburg, there are fears of job losses to foreigners. Workers in Reynosa worry that their own jobs may go to China, where wages are even lower. “While an entry-level wage in Reynosa is typically $6.50 per day, excluding benefits, that same job could be done in China for about $2 per day,” Chad Broughton has reported in Galesburg’s Register-Mail. “In part, because of competition from China, the maquiladora industry in Mexico has lost hundreds of thousands of assembly jobs since maquilla employment peaked in October 2000.”]

Political troubles for President Bush

While it is premature to measure the various political winds that will blow in next year’s presidential election, President George W. Bush already has much to worry about. Any incumbent naturally stands to take the political blame for massive job losses, regardless of the merits. To re-frame Bill Clinton’s crude-but-effective slogan that helped defeat the first president Bush in 1992, It’s the Jobs Stupid. In 2000, Bush lost Illinois and its 22 electoral votes by more than 500,000 votes. He lost Wisconsin (presently enamored of the Save the Jobs lobby) by only 5,708 votes, and lost Iowa (where farmers are angry that Mexico has thrown up barriers to their corn and hogs exports) by 4,144 votes. Bush also lost Michigan by 217,000 votes, and narrowly carried Ohio by 166,000.

            The importance of these industrial heartland states is measured in their combined 79 electoral votes — nearly  one third of those necessary to be elected president. Republican strategists must have cringed last month when Treasury Secretary John Snow confidently predicted that the economy will add two million jobs by the time of the election — a prediction that Democrats hope to throw back in the president’s face. No wonder that Bush has been emphasizing to audiences at every opportunity that he is for “fair trade” and “a level playing field.” And no wonder that the president and Commerce Secretary Donald Evans have been aiming harsh rhetoric about “unfair” foreign traders in China’s direction. Fear is in the air.

Calls for protectionism

Fearful Illinois businesses are crying for high tariffs and subsidies aimed at curbing “unfair” low-wage competitors like Mexico and China. A study based on a survey of businesses that was published in August by the Illinois Manufacturing Extension Center in Peoria (which is affiliated with Bradley and Northern Illinois University) revealed just how deep that anti-free trade sentiment has become. “About 38% believe that there should be tariffs or other restrictions on imports, 24% believe that government action should be taken to level the trade ‘playing field,’ and 21% favor tax incentives or other actions to reduce the cost of doing business in the U.S.,” the survey found. “Only about 4% felt there should be efforts to ease trade restrictions and encourage free trade.”

            The politicians have gotten the message. Illinois Sen. Dick Durbin, a Democrat, is sponsoring legislation to penalize the Chinese for alleged currency manipulation that puts U.S. manufacturers at a substantial price disadvantage. Durbin wants to hit China with across-the-board tariffs of 27.5 percent. Durbin has been working with Chuck Schumer (D-NY) and Evan Bayh (D-IN), along with Senate Republicans Elizabeth Dole (NC), Lindsey Graham (SC), and Jim Bunning. The notion of helping the American economy by punishing China with high tariffs is absurd on its face. Yet nobody is holding these lawmakers up to ridicule.

            In Rockford, Republican Rep. Don Manzullo is an even more interesting political barometer. A generally thoughtful, persistent lawmaker who does his homework, Manzullo chairs the Small Business Committee. Last year, Manzullo turned in a solid performance, documenting in a series of hearings how the president’s steel tariffs had hurt small American businesses, many of them in Illinois. But throughout 2003, while Manzullo still calls himself a free trader, he has been on a tear to protect American manufacturing jobs from foreign competition.

            In July, Manzullo organized a Congressional Manufacturing Caucus, and immediately attracted more than two dozen lawmakers. “First, the administration must get tough with China, Japan, Taiwan and  Korea concerning their continued actions to keep their currencies lower against the U.S. dollar,” he declared. “The actions of these governments have severely undervalued their nation’s currencies, making it more expensive to sell American goods in their countries and cheaper for their products to come into our country.”

            Manzullo has sponsored The Job Protection Act of 2003, which would subsidize domestic businesses with various tax incentives to remain in America. He also has wrangled a $7.5 million Department of Defense appropriation to support a “public-private manufacturing research and development initiative in Rockford.” And he has fought for Buy American provisions to be inserted into the Pentagon’s budget, alleging that this would stem “the threat to national security posed by the loss of American firms that build and develop critical weapons systems.”

Tariffs and subsidies aren’t the answer

If only tariff barriers and subsidies were the answer. They aren’t. 

            With the exception of promoting more federal scientific research, and the possible exception of reducing some tax burdens that tend to drive corporations offshore, most of the ideas that Midwestern politicians are pushing are easy to criticize. It is true that some respectable economists believe that the Chinese currency issue is a legitimate one. But forcing Beijing to revalue could provoke a banking meltdown in China, while sticking U.S. consumers with an expensive tax hike in the form of higher prices. As for the Buy American laws, they impair the ability of the Armed Services to procure the best military equipment and components. As Defense Secretary Don Rumsfeld has pointed out repeatedly, Buy American laws are not good for U.S. national security.

            The blunt truth is that Midwestern industrial states can’t hide behind the protective tariff barriers that the politicians and many in the business community are demanding. Consider only the hardships caused by the Bush steel tariffs.

            As Don Manzullo has proven beyond reasonable doubt, the Bush steel plan with its tariffs as high as 30 percent drove up the costs and severely impacted the bottom lines of many small Illinois manufacturers who make things out of steel.

            Glenn Hubbard, President Bush’s first chairman of the Council of Economic Advisers, has now admitted that the president’s steel plan cost at least three manufacturing jobs for every job saved in a domestic mill. I don’t know how many of those jobs have been lost in Peoria, but there is evidence that they caused hardships here.

            Caterpillar, Peoria’s largest employer, has complained loudly that the tariffs drove up the price of steel needed to make its famous yellow tractors. When I called several small metal-working companies in the Peoria area, I heard more complaints that the Bush tariffs had driven up their costs of buying steel that they needed to make their widgets.  “I’m not happy in the least with those tariffs,” Pete Hanley, of Hanley Steel, told me in a typical comment. Hanley Steel furnishes steel for buildings. “The tariffs didn’t help us at all.” And in nearby Galesburg, Maytag, Butler Manufacturing, and other companies have also complained that the steel tariffs adversely impacted them as well.

            But when I asked him about all this, the congressman from Peoria who supported the Bush steel plan wouldn’t concede the point.

            “On the contrary, after the steel tariffs have been put in place, the former LTV steel plant in Hennepin — which had been completely shuttered — has now been reopened and is providing over 130 good-paying jobs for Central Illinois families,” LaHood said in a written response to my questions. “I believe we have to help protect the domestic steel industry, and the tariffs have helped us save American jobs.”

            That assertion is dubious at best. The former LTV steel plant in Hennepin, which had produced rolled steel for the auto and appliance industries and formerly employed more than 600 workers, was bought out from bankruptcy in February, 2002 by the International Steel Group — before President Bush announced his steel tariffs in March. The U.S. bankruptcy code, productivity reforms, and long-overdue union concessions saved what is left of LTV, not protectionist tariffs (for further details, see the item on ISG Chairman Wilbur Ross in the Players column elsewhere in this issue).        

            Moreover, in Peoria, the troubled Keystone Steel & Wire Co., another supporter of the Bush steel plan, remains in deep economic troubles, despite the tariffs. Last month, the company shut down its rod mill operation and laid off 200 hourly workers, saying it hoped the move would be only temporary. Then Keystone, saying that it needed to cut costs even further, sought more concessions from the Independent Steelworkers Alliance.

            Last year, Keystone — which has some equipment in its mill more than 50 years old, and has been trying to modernize by buying equipment from Europe — received a $10 million soft loan from the state of Illinois (no payments necessary for five years, and no interest). At the time, I tended to sympathize with the deal, even though it was an obvious slush fund. Keystone and its union were obviously trying very hard to adjust. And I remembered how much that this company has always meant to the community. Even if Keystone never pays back a penny of that $10 million, Peoria would still be ahead, I figured.

It’s the schools, stupid

But on my trip here last month, I realized that the troubled Peoria public school system was facing a budget deficit in 2002 of approximately $10 million. A community that gives soft loans to uncompetitive businesses, while neglecting the education of its own children, is headed for trouble.

            Usually, publications that specialize in foreign affairs don’t have much to say about the quality of public education in cities like Peoria. But there is a connection, and one that is illustrated best with a modicum of local reporting.

            As an outsider, I’m not in a position to explain all the reasons why the Peoria schools are in trouble, except to note that they clearly are — and that it is far from clear that the situation is going to get much better. In July, 2002, Peoria hired a new superintendent of schools, Kay Royster. Her assignment: whip the schools into shape. 

            What I like best about Royster is that she is a strong-willed black female who has landed in a position of responsibility in the community. In my day, an old-boy white network ran Peoria. In those days, minorities, including Jews, were not allowed in Peoria’s country club. That, I learned to my dismay decades later, after reading feminist author Betty Friedan (another Peoria native). I remember with shame how my favorite second-grade teacher in the early 1950s retired some twenty years later when the school accepted its first black child. Happily, Peoria is today a much more diverse city.

            Will Royster succeed? Alas, the initial indications after her first year on the job are mixed at best.

            On the plus side, Royster has been credited for cutting the budget deficit in half. Test scores are said to be improving, even if only a little. At least one troubled grade school has been taken off the academic watch list. If she can turn things around, Royster’s salary of $175,000, plus perks, will be a bargain.

            But Royster also has drawn heat for her management style which, Dayna Brown of the Peoria Journal Star has reported, is questioned by some as “harsh and dictatorial.” Royster apparently doesn’t take criticisms well; she has stormed out of a school board meeting when questioned about the contract of two consultants, and recently slammed the door on a television crew asking awkward questions about another contract. In Letters to the Editor that have been printed in the Journal Star, teachers and parents have complained about the present condition of the schools, some of them directly challenging Royster’s leadership abilities.

            I called Royster’s office to ask about complaints from Peoria teachers that the local schools no longer offer vocational education courses like auto shop, metal shop, wood shop, and home economics. I said that I would like to know if the superintendent supported “social promotions” to higher grades for problem students who had failed. And most of all, I said, I would like to hear Royster’s explanation for the weak-kneed policy that exempts high school seniors who have at least a C average and no truancy or disciplinary problems from semester exams.

            She wouldn’t take the call.

            What’s all this have to do with international trade? That’s simple. When you have a congressman who supports tariffs that hurts his own constituents, when you have a superintendent of schools who won’t take tough-but-reasonable questions regarding deteriorating schools — don’t blame foreigners for fears of the loss of jobs.

            The lesson for those in central Illinois who spend their time worrying about the loss of jobs to “unfair” foreigners, or fretting about whether China’s currency is undervalued or overvalued, is: First, fix your own schools. No foreigner can be blamed when cities like Peoria — and it appears that there are too many of them in today’s  America — don’t repair their own declining educational infrastructure.

            While free trade plays in Peoria, Peorians are playing with fire.  

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